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Tuesday, September 14, 2021

Automatic SMT Assembly Line - New Era of Industrial Automation

 

Automatic SMT Assembly line, the full automatic SMT assembly line for high quality low bulk production of semiconductor printed circuit board (PCB), like consumer product, jumper PCB, mini put, smartpcb, mini web with maximum output 20000-10000pcs, available in the market now. It includes four key features Smartmatic, Smartsoft, i-store and NanoLite. This line of machines is used for mass production of semiconductor printed circuit boards (SCCB), wafer-based circuit boards and other printed circuit products for various electronic applications. It has an integrated system to control all the processes of the SMT machines. It is also known as a 100% automated process making the whole process of SMT assembly easy and hassle free.

In the full-auto SMT production line, the computer software handles all the tasks and provides inputs to the machine. The four primary computer programs running on separate PCs provide all the necessary instructions to the assembly-line computer. It includes a programming mode that allows a user to design and specify the boards to be produced.

The software provides facilities such as toolpath programming, programmable logic controls (PLCs), message queues, debuggers, schedulers and many more. Due to these facilities, Automatic SMT assembly line is able to process large volumes of printed circuit boards and receive heavy job traffic easily. As compared to traditional methods, the full-auto SMT production line minimizes errors and wastage of production time and material. Juki and Samsung are the major manufacturers of semi-automatic SMT assembly lines.

Automatic SMT has several advantages over the conventional wired and ribbon based circuits. It gives you a great edge in production. With the help of this, you can save a lot of cost, time and manpower involved in production. It is an ideal companion for large scale and high volume electronic manufacturing industries. Moreover, it has helped these industries to reduce their total lifetime cost and improve their customer satisfaction.

Automatic SMT production line involves a host of computer-based tools that run together in unison to fabricate high quality LED and LCD displays, capacitors, resistors, ICs, LEDs, pluses, wires, soldered joints and many other components that form the essential part of any electronic device. Juki RS-1 pcb assembly line is a great example of full auto system that uses programmed logic for automatic display production. In this system, there are no extra humans needed for its functioning and the production runs smoothly with minimum supervision.

Another feature of Automatic SMT assembly is its flexibility. Its system can be easily customized according to the need of the company. There is a host of choice available in the market for configuring the products of the smt assembly line. One can also opt for a completely digital method for production of electronic parts by using pcb fabrication machine. Hence, one can produce high quality and high reliability electronic parts in this way.

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